Custom CAD Design, Rapid Prototyping & Functional 3D Printing.
Xplore Tech Labs solves real-world problems through CAD design, functional 3D printing, reverse engineering, rapid prototyping, and small-batch manufacturing. We work with homeowners, makers, small manufacturers, and local businesses to turn concepts, broken parts, and rough sketches into durable, purpose-built hardware.
No account required · Files kept private · Typical response within 1 business day
Services built around your project
Whether you have a finished CAD file or just a rough idea, we can meet you at any point in the process.
CAD Design & Engineering
Parametric 3D models built from sketches, measurements, photos, or reference parts — engineered for how the part will actually be used.
Functional 3D Printing
Durable FDM prints in materials chosen for the job: load-bearing brackets, enclosures, mounts, and end-use hardware.
Reverse Engineering
Recreate discontinued, broken, or hard-to-find parts from a physical sample, measurements, or photos and produce a clean CAD file and printed replacement.
Rapid Prototyping
Iterate quickly on form, fit, and function. Test real hardware in days instead of weeks before committing to tooling.
Small-Batch Production
Short, consistent runs for shops, kits, product launches, and internal tools — quoted by quantity, material, and finish.
Manufacturing
Practical, engineering-minded fabrication: fixtures, jigs, replacement hardware, and business-use tools built to hold up in the field.
Straightforward from start to finish
A simple process built around clear communication and honest turnaround times.
- Step 01
Share your idea
Send a file, sketch, photo, or just a description. No file required to start.
- Step 02
Review & quote
We confirm scope, materials, quantity, and timeline, then send a clear quote.
- Step 03
Design & print
We model, iterate as needed, and print on calibrated machines.
- Step 04
Delivery or Shipping
Local delivery in the Shoals / North Alabama area when arranged, or shipped nationwide. Delivery fees may apply based on distance and project size.
What we can help you build
These are illustrative capability examples — not client claims — to help you picture what's possible.
Custom bracket / replacement part
Reverse-engineer a broken or obsolete bracket and print a stronger drop-in replacement.
Product prototype & enclosure
Functional enclosure prototypes to test fit, mounting, and cable routing before production.
Personalized item
One-off gifts, plaques, keychains, and custom-fit accessories printed to spec.
Shop fixture or jig
Task-specific jigs and fixtures that speed up repetitive shop and assembly work.
Reverse-engineered legacy part
Recreate a discontinued or unavailable component from a physical sample and produce a clean, reproducible CAD file.
Small-batch consistent parts
Short production runs of a single design with consistent quality across the batch.
Pick the right material for the job
We'll help you choose based on strength, flexibility, appearance, and intended use.
PLA
materialGreat for prototypes, decorative pieces, and general-purpose parts. Wide color range.
PETG
materialTougher and more temperature-tolerant than PLA — solid choice for functional parts.
TPU
materialFlexible and shock-absorbing. Ideal for grips, gaskets, and impact-resistant parts.
Other
materialAdditional materials available by request depending on the project.
Not sure what you need? Describe the part and how it'll be used — we'll recommend the best fit.
Engineering, CAD, and a printer that runs.
Xplore Tech Labs is a Florence, Alabama–based shop that combines engineering, automation, manufacturing, CAD, and hands-on problem solving to turn rough ideas into practical physical parts.
The goal is simple: engineer practical parts that solve real problems. Whether you're a homeowner replacing something you can't find in stores, a maker iterating on a project, or a small business that needs a jig, a prototype, or a short production run — we'll work with you at whatever stage you're at.
No corporate runaround, no minimums for the sake of minimums, and no jargon. Just clear conversation, honest timelines, and parts that do what they're supposed to do.
Planning estimates for custom work
Xplore Tech Labs is a premium custom shop — projects are quoted for the full scope of work, not by the gram. The ranges below help you plan; final quotes are tailored to your part.
You're paying for engineering judgment, CAD time, calibrated machines, iteration, and a part that actually works. Ranges shown are planning estimates, not binding quotes.
Print-ready file / basic custom print
You send a validated STL/STEP; we print, clean, and prep it.
Simple CAD adjustment or file repair
Fixing broken meshes, resizing, tolerancing, or small edits to an existing model.
Custom CAD design
Built from a sketch, measurements, photos, or a reference part.
Replacement part recreation
Reverse-engineered design plus the first printed part.
Prototype / enclosure / multipart concept
Iterative development for form, fit, and function.
Shop jig, fixture, or business-use tool
Purpose-built tooling for repeatable shop and assembly work.
Small-batch production
Consistent short runs of a single design.
Rush service
Priority CAD and print time when your deadline is tight.
Local delivery
Delivered to homes or places of business in the Shoals / North Alabama area.
Every quote is built from the real work involved.
Higher-complexity, business-critical, precision-fit, or iterative projects can exceed the listed ranges. We'll always walk you through the reasoning.
Displayed ranges are planning estimates and not binding quotes. Actual pricing is confirmed in writing once we've reviewed your files, dimensions, materials, and delivery needs.
Request a detailed quoteTell us about your project.
The more detail you can share, the tighter the quote. If you're not sure what to send, start with a description and we'll go from there.
- Files welcome: STL, STEP, sketches, photos, and measurements
- No file? A clear description works too
- Local delivery in the Shoals / North Alabama area, or shipped nationwide
- Submit the project form for the fastest response